Increase application range with creative and enhanced designs
Lier, Belgium, 27 August 2019 – Xeikon has developed a specific solution for printers looking to enhance and increase their range of labels. It is the unique combination of the Xeikon X-800 workflow and the PantherCure UV ink that can generate a tactile layer, responsible for a so called “haptic effect” in print. Printers can easily create designer labels with enhanced tactility, textures and a luxury feel. Xeikon’s new haptic printing process not only boosts and expands the range of possible applications for high-end label markets, it helps make significant time savings by avoiding any modifications to the prepress files. Tactile effects on labels are greatly appreciated by the beer, beverage, food, and Health & Beauty markets.
Jeroen Van Bauwel, Director Product Management, says, “The technology generating the tactile and textured layer is embedded in the Panther’s X-800 workflow. It is the brand owners and designers who define the structure, shape and form of the design. When the file is received, the workflow automatically recognizes the elements of the design and generates the information required to drive the print head – that’s what creates the haptic effect in print on the end product.”
In order to further optimize the workflow on the Panther, Xeikon has developed a specific solution, embedded in the X-800 workflow: an automated optimization of the white ink layer.
The production of labels on clear facestocks (e.g. premium beer or Health & Beauty labels) comes with unique challenges. An opaque white is required to make the design standout, this may result however in varying ink layer thicknesses across the web. The uneven thickness of the ink layer will generate a telescoping effect on the printed rolls. In the past, press operators have overcome this by printing smaller rolls, resulting in more frequent roll changes and extra waste in material and time. Some printers found a solution in spending extra time in prepress to reduce the amount of white. This time-consuming prepress work can now be handled in a fully automated way by the X-800 digital front-end without intervention at any stage in the production process. The X-800 automatically reduces the white layer. The extent of reduction will depend on the colors that come on top of it. The result is an increase in uptime during the manufacturing process – both in printing and converting – as printers can run larger rolls. In addition, PSP’s save on cost, not only because of the reduced amount of white ink, but also because of the reduction of waste.
Van Bauwel concludes, “Xeikon continues to work towards excellence to enhance every facet of its portfolio. We continue to look for opportunities to make savings on costs and time. By improving each small step of the process, we can make a big difference to the overall production process and reduce manufacturing costs. Achieving haptic effects in print through the unique capabilities of our X-800 workflow and ink optimization not only boosts and increases the range of possible applications but allows printers to streamline their operations.”
Xeikon, a division of Flint Group, is a long-standing leader and innovator in digital printing technology. Grounded in the principles of quality, flexibility and sustainability, Xeikon designs, develops and delivers web-fed digital colour presses for label and packaging applications, document printing, and commercial printing. These presses utilise different imaging technologies, open workflow software and application-specific consumables.
As an OEM supplier, Xeikon also designs and produces plate makers for newspaper printing applications. In addition, Xeikon manufactures basysPrint computer-to-conventional plate (CtCP) solutions for the commercial offset printing market. For the flexographic market, Xeikon offers digital platemaking systems under the ThermoFlexX brand name. ThermoFlexX systems provide high-resolution plate exposure combined with unique plate handling, flexibility and unmatched productivity.
In 2015, Xeikon joined Flint Group to create a new “Digital Printing Solutions” division for the leading global print consumables and solution provider to the packaging and print media industries. Flint Group develops and manufactures an extensive portfolio of printing consumables. These include a vast range of conventional and energy-curable inks and coatings, pressroom chemicals, printing plates and equipment, printing blankets and sleeves, and pigments and additives for use in inks and other colorant applications. Headquartered in Luxembourg, Flint Group employs some 7900 people. On a worldwide basis, the company is the number one or number two supplier in every major market segment it serves.